THE FIRST THING YOU NEED TO DO IS GATHER ALL THE PARTS NECESSARY TO COMPLETE THE JOB.
7/8” X 18 TPI RIGHT HAND TAP
(McMASTER
CARR, TRAVERS
TOOL, ETC)
approx $ 25.00
7/8” X 18 TPI LEFT HAND TAP
(McMASTER
CARR, TRAVERS
TOOL, ETC)
approx $ 80.00
7 DEGREE (1 ½” PER FT.)
TAPERED REAMER
(there are quality differences,
so shop appropriately)
BC Bronco
$60/$110
Afco # 80770
$120
Stock
Car Products #R8201 $80
Goodson #TR-216-2 $50
Snap On # R121
$37
85 K30 1 TON 4WD STEERING PARTS
McQuay Norris PART NUMBERS
ES2233L $25.99 (draglinks)
ES2234R $23.99
ES2027L $18.99 (tie rod ends)
ES2026R $20.99
1.25" .219 wall DOM tubing (figure
about 4.50 per ft min)
TIE ROD = approx.
42"(mine was 39")
DRAG LINK = approx. 30" (mine
was 26")
7/8 X 18 JAM NUTS (2 left and 2 right hand
thread)
(chebby dealer, used, napa??)
NOW MARK THE KNUCKLES AT
THE CENTER WHERE THE EXISTING TIE RODS GO THRU, MEASURE FROM MARK TO MARK
AND WRITE IT DOWN. (TR O/A) (TIE ROD OVERALL)
NOW MEASURE FROM THE RIGHT
KNUCKLE TO THE PITMAN ARM (CENTER, WHERE THE TIE ROD END GOES THRU) AND
WRITE IT DOWN. (DL/KNUCKLE)
NOW YOU CAN BEGIN TO MEASURE
AND CUT THE TUBING.
**THESE MEASUREMENTS
WILL VARY DUE TO YEAR OF D44, KNUCKLE TYPE, PITMAN ARM TYPE, ETC.
PUT THE JAM NUTS ON THE
LEFT AND RIGHT HAND TIE ROD ENDS ABOUT WHERE YOU WANT THEM TO END UP.
**REMEMBER TO
LEAVE ROOM FOR ADJUSTMENT IN AND OUT. I PUT ABOUT 2/3 IN THE TUBE FOR A
LITTLE MORE STRENGTH.
THEN MEASURE TO THE CENTER OF THE TIE ROD END STUD. DO THIS ON THE LEFT SIDE (ML), WHICH IS THE SHORT ONE, AND THE RIGHT SIDE (MR), WHICH IS THE LONGER ONE WITH THE HOLE FOR THE DRAG LINK.
ADD THE TWO MEASUREMENTS
TOGETHER AND SUBTRACT IT FROM THE ORIGINAL TIE ROD MEASUREMENT YOU TOOK
EARLIER (KNUCKLE TO KNUCKLE) THIS WILL BE THE MEASUREMENT TO CUT THE TUBING
AND THREAD IT.
**REMEMBER 1
SIDE LEFT HAND THREAD AND THE OTHER SIDE RIGHT HAND THREAD.
AFTER CUTTING, TAPE THE TIE ROD ENDS ON EACH
END WHERE THEY BELONG AND CHECK TO SEE HOW IT FITS.
NEXT IS THE DRAG LINK MEASUREMENT.
MEASURE FROM THE CENTER OF THE HOLE TO THE CENTER OF THE STUD. MARK THIS
MEASUREMENT ON YOUR EXISTING TIE ROD ON THE RIGHT HAND SIDE.
THEN MEASURE FROM THE PITMAN
ARM CENTER TO THIS MARK. WRITE IT DOWN (EX: DL O/A -36” = DRAG LINK
OVERALL). RUN THE JAM NUTS ON THE DRAG LINK ENDS AND MEASURE FROM NUT TO
STUD CENTER ON EACH ONE. ADD THEM TOGETHER AND SUBTRACT IT FROM THE MEASUREMENT
YOU JUST AQUIRED (DL O/A). CUT THE TUBING AND THREAD IT .
**REMEMBER 1
SIDE LEFT HAND THREAD AND THE OTHER SIDE RIGHT HAND THREAD
CLEAN ALL THE THREADED TUBING AND MAKE SURE
ALL THE END PCS THREAD IN NICELY.
TIME
TO REAM !!
THIS IS A SLOW , OILY PROCESS. CHECK THE DEPTH
FREQUENTLY WITH A TIE ROD END. YOU WANT ENOUGH DEPTH TO GET THE NUT
ON WITH THE COTTER PIN. DO THIS TO THE KNUCKLES AND THE PITMAN ARM.
YOU'LL NEED TO CHANGE YOUR STEERING STABILIZER SHOCK MOUNT TOO. I'VE SEEN IT MOUNTED TO THE D-44, OR YOU CAN JUST MAKE ONE TO FIT. THE SIZE WOULD DEPEND ON WHICH SET UP YOU HAVE (TIE ROD OVER, F150 BOX, TOYO BOX ETC)
some pics of the ROCKROD set-up in action
http://www.vintagebronco.com/coby/tierod/
GO FOR IT, IT'S EASY !! MEASURE TWICE AND CUT ONCE.....